In the medical industry, Low Elasticity Medical Cloth is a key basic material, and its quality directly affects the effect of the final medical product. In order to ensure the stability and reliability of this cloth in practical applications, a series of strict quality control measures must be taken during the production process.
1. Raw material selection and inspection
Raw material selection: The performance of low elasticity medical cloth depends largely on the quality of its raw materials. During the production process, it is first necessary to select textile raw materials that meet medical standards, such as high-quality cotton fibers or synthetic fibers. These raw materials should have good stability and consistency to ensure the performance of the final product.
Raw material inspection: Before the raw materials enter the production line, they must be strictly inspected, including physical property tests and chemical composition analysis. Common inspection items include fiber strength, hygroscopicity, color stability, and whether they contain substances harmful to the human body. These tests ensure that the raw materials meet production requirements and avoid negative effects on the quality of medical products.
2. Quality control during the production process
Production environment control: The cleanliness of the production environment is crucial to the quality of low elasticity medical cloth. The production workshop must maintain a dust-free and sterile environment to avoid the influence of external pollutants on the quality of the cloth. In addition, the temperature and humidity control of the workshop also needs to be kept within an appropriate range to ensure the stability of the production process.
Production process monitoring: The textile process needs to be strictly monitored during the production process, including weaving, dyeing and finishing. Especially in the weaving process, the width (92 cm) and weight (130 ± 5 g/㎡) of the low-elasticity fabric are crucial. By real-time monitoring of the operating status of the weaving equipment, the specifications and performance of the fabric are ensured to meet the design requirements.
Size and weight inspection: During the production process, the width and weight of the fabric must be checked regularly. Using precision measuring instruments, fabric samples are regularly tested to ensure that they meet the 92 cm width and 130 ± 5 g/㎡ weight requirements. These measurements ensure the consistency and reliability of the fabric.
3. Finished product inspection and testing
Performance testing: After production is completed, the low-elasticity medical fabric needs to undergo a series of performance tests. These tests include the tensile strength, tear strength, abrasion resistance and stability of the fabric. For low-elasticity fabrics, it is particularly necessary to test their stability under stretching to ensure their fixation effect in medical applications.
Quality standard compliance: Finished fabrics must also pass various standard compliance tests to ensure that they meet relevant medical industry standards. For example, the sterility and chemical stability of the fabrics must comply with national or international medical fabric standards.
Appearance inspection: The appearance inspection of finished fabrics is also an important part of quality control. Check the color, texture, defects (such as stains, flaws, etc.) and other visible defects of the fabric to ensure that the appearance of the final product meets the standards and customer requirements.